Charging system. Nightrider.com I have had best luck splitting the difference between the upper and lower values. 27-32 foot pounds QO_(44? Shop Manual 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Not everyone has a mechanical aptitude. My wife has seemed to have misplaced my manual:|. 0000001552 00000 n 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. You can use the following SAE Torque Chart as a guide. Including all these torque specs for Harley in a single article is nearly impossible. Thanks again for everyone's help All times are GMT-5. 0000009501 00000 n Instructions say refer to the manual. Within 7000 miles the nut came loose. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Late '83 and later is 80-90 ft-lbs. The torque specs are the same as with any Evolution engine. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. maximum. $20 Bike Lift or 95-108Nm. 5/8" - 154, Home #2. 0000030849 00000 n The compensator sprocket 150-165 foot pounds. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Tighten the transmission sprocket nut an additional 30 - 40. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Testing the Innovate Motorsport LM-1 portable air fuel meter The book says: for the release cover 120 to 144 in.lbs. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. 5. 9. Yet, it covers a massive space. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. After that, you can use some non-petrol-based silicon lube on the friction plates. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. When they bottom out give them a little tweak and you are good to go. But I have a question about the torque vaules. Motor Oil Make sure your bike cools off properly before you start the work. Posted on Sep 24, 2009 If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Apr 27, 2016. but in actual section dealing with side cover it calls for 10-12 ft. lbs. . The above list has only described the torques for different parts where you will need the wrench. Manufacturers change sizes quite frequently. at home Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Who Manufactures Harley Davidson Spark Plugs? I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . This engine is designed to use unleaded fuel. Now you can see there are lots of bolts used to secure the derby cover in the place. Set the cable aside for later re-installation. See Figure 1. If I was to give a torque setting I would say 70 in./lb. Open the derby cover so you can see the primary oil level. When I get this question it is not one I will answer. Proceed as follows: a. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Street Engine, The When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Harley-Davidson CVO Road Glide Specs. #10 - 22 in. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . TC88 70HP Stage1 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. % details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Harley-Davidson CVO Street Glide Specs. And depending on how much you rub off, it will let the clutch open up. 0000004308 00000 n Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Upper Stud acorn nut Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Spark Plugs To fix the issue, take off the clutch lever. Belt Drive 0000016060 00000 n <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> 15-17 foot pounds In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. ). The torque has been increased from . Modification, 0000019537 00000 n Shovel Required fields are marked *. The 2010 Service Manual has two different values for the banjo bolts. Use Loctite 271 on threads. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Exhaust Systems Now your derby cover is free to remove from that place so, do that. It becomes even more important when you have a Harley Davidson motorcycle. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. WEB Links HVr6D 8J4I`Pv. Harley motorcycles are made using industry-leading components and parts. 32-40 inch pounds SPECIFICATION. 0000035146 00000 n Specification Tables, HD Twin Cam Engine Builds With this drive-train, the Harley-Davidson Freewheeler . First, you need to pull back the rubber cover from the clutch lever. 90-120 inch pounds Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 3. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. #7. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Torque means the amount of rotation each screw and nuts require to tighten on its spot. 0000008030 00000 n The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Exhaust Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. So, after the proper release, your problem is solved. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Ignition Inspection of major fasteners is an important part of service. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). https://amzn.to/3Qtz61AUse Code . These are for 1999-2002FLH/FLT book. 2020. TC Performance Heads 100+HP, Pro Tuning on a Shade . Its time I addressed the issue of tools & torque specifications. #10 - 22 in. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Rammer Performance Air Cleaners Stutter Box Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Which my wrench clicked at about 120. 0000001472 00000 n as instructed in your factory manual. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Therefore, you need to eliminate them all first and keep them aside. Manage Settings You can refer to the answers below. Transmission Sprocket locking screw Address what you may be asking? On the topic of chassis characteristics, responsible for road holding . Sometimes, you may even like to customize the bike. 14-21 is or seems to be a big difference . Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. 10 mm. On models with dual front calipers, check alignment of brake discs to fork. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. 22.71 litres (6.00 US gallons) Oil capacity. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information.